Watlow Industrial Process Thermocouples

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Features

  • MICROCOIL™ Thermocouples

    Accurate, Repeatable, & Fast Response in Perpendicular Surface Measurement

  • Mineral Insulated Thermocouples - Style AC - Mini Plug or Jack Termination

    Watlow’s mineral insulated (MI) thermocouples are fast-responding, durable and capable of handling high temperatures.

  • Mineral Insulated Thermocouples - Style AC - Standard Plug or Jack Termination

    Watlow’s mineral insulated (MI) thermocouples are fast-responding, durable and capable of handling high temperatures.

  • Mineral Insulated Thermocouples - Style AB - Cut & Stripped

    Style AB thermocouple allows self termination of the thermocouple

  • Mineral Insulated Thermocouples - Style AF - Metal Transitions with Spring Strain Relief

    Watlow’s mineral insulated (MI) thermocouples are fast-responding, durable and capable of handling high temperatures

  • Mineral Insulated Thermocouples - Style AQ - Miniature Transitions

    Watlow’s mineral insulated (MI) thermocouples are fast-responding, durable and capable of handling high temperatures

  • Multipoint Thermocouples - Style AW

    Accurately measures temperatures at various locations

  • Radio Frequency Thermocouples - Style TR

    Thermocouple designed for use in plasma generation applications

  • True Surface Thermocouples - Style TST

    Increase Surface Temperature Accuracy with Improved Thermocouple Design

Summary

Thermal Devices offers a wide range of Watlow industrial process thermocouples. Watlow manufacturers a tremendous selection of general application, mineral insulated metal sheathed, base metal, high temperature, surface temperature and multipoint thermocouples. Fiberglass insulated thermocouples are capable of temperatures up to 900°F (480°C) for continuous operation. Watlow provides grounded, ungrounded and exposed junctions. Watlow uses a verification process at selected temperature points to ensure products conform to ASTM error limits. Same day shipment on millions of thermocouple configurations is available. Contact a Thermal Devices’ Sales Engineer for more information! Or, request a quote.

Product Description

Thermal Devices carries the following Watlow Industrial Process Thermocouples:

MICROCOIL™ Thermocouples

Watlow’s MICROCOIL™ miniature thermocouple provides surface temperature measurements that deliver an unparalleled degree of accuracy. This patented technology achieves critical isothermal surface temperature measurement and offers superior design flexibility.

Typical sensor-to-sensor repeatability of one to two percent (DT) can be achieved with the MICROCOIL because sensor areas that are vulnerable to normal production variances are not inside of the thermal gradient. Weld location, insulation thickness and welded tip thickness no longer impact measurement in an isothermal environment. Therefore, the inherent challenges of measuring surface temperatures no longer exist.

Mineral Insulated Thermocouples – Style AC – Mini Plug or Jack Termination

Manufactured with best-in-class XACTPAK®, Watlow’s trademark for metal sheathed, mineral insulated (MI) thermocouple material, XACTPAK responds fast because the protective metal outer sheath allows use of smaller diameter thermocouple conductors. The rock hard compacted MgO insulation further enhances the sensor’s ability to “read” temperature by transferring heat quickly to the measuring junction.

The XACTPAK protecting sheath and compacted insulation outperform bare wire thermocouples in most applications.

Mineral Insulated Thermocouples – Style AC – Standard Plug or Jack Termination

Manufactured with best-in-class XACTPAK®, Watlow’s trademark for metal sheathed, mineral insulated (MI) thermocouple material, XACTPAK responds fast because the protective metal outer sheath allows use of smaller diameter thermocouple conductors. The rock hard compacted MgO insulation further enhances the sensor’s ability to “read” temperature by transferring heat quickly to the measuring junction.

The XACTPAK protecting sheath and compacted insulation outperform bare wire thermocouples in most applications.

Mineral Insulated Thermocouples – Style AB – Cut & Stripped

Style AB is simply a section of XACTPAK material, junctioned and stripped and is the most basic of all the mineral insulated thermocouple styles.

Manufactured with best-in-class XACTPAK®, Watlow’s trademark for metal sheathed, mineral insulated (MI) thermocouple material, XACTPAK responds fast because the protective metal outer sheath allows use of smaller diameter thermocouple conductors. The rock hard compacted MgO insulation further enhances the sensor’s ability to “read” temperature by transferring heat quickly to the measuring junction.

The XACTPAK protecting sheath and compacted insulation outperform bare wire thermocouples in most applications.

Mineral Insulated Thermocouples – Style AF – Metal Transitions with Spring Strain Relief

Manufactured with best-in-class XACTPAK®, Watlow’s trademark for metal sheathed, mineral insulated (MI) thermocouple material, XACTPAK responds fast because the protective metal outer sheath allows use of smaller diameter thermocouple conductors. The rock hard compacted MgO insulation further enhances the sensor’s ability to “read” temperature by transferring heat quickly to the measuring junction.

The XACTPAK protecting sheath and compacted insulation outperform bare wire thermocouples in most applications.

Mineral Insulated Thermocouples – Style AQ – Miniature Transitions

Manufactured with best-in-class XACTPAK®, Watlow’s trademark for metal sheathed, mineral insulated (MI) thermocouple material, XACTPAK responds fast because the protective metal outer sheath allows use of smaller diameter thermocouple conductors. The rock hard compacted MgO insulation further enhances the sensor’s ability to “read” temperature by transferring heat quickly to the measuring junction.

The XACTPAK protecting sheath and compacted insulation outperform bare wire thermocouples in most applications.

Multipoint Thermocouples – Style AW

Temperature variances exist in all systems, regardless of materials, working fluid or system design. There is not a process that involves heating a particular medium where temperature of that medium is consistent throughout— temperature gradients always exist. Sensing temperature at a single location during a process is acceptable for many applications because temperature gradients are often insignificant. However, there is a need for many applications to monitor temperature in multiple locations to ensure a safe, accurate and cost efficient process. Installing multiple, independent temperature sensors may be impractical due to cost or space limitations.

Multipoint temperature sensors accurately measure temperatures at various locations along the sensor’s length. They are used across a broad range of processes and installations—predominately in applications involving a large or complex process where close temperature control is necessary.

Radio Frequency Thermocouples – Style TR

Watlow’s TR thermocouple probe is designed for use in plasma generation applications to ensure accurate temperature readings through radio or conduction environments where traditional sensors are ineffective. Radio frequency energy can cause serious temperature measurement errors when exposed to these types of environments.

True Surface Thermocouples – Style TST

Watlow’s TRUE SURFACE thermocouple (TST) offers superior accuracy for measuring flat surface temperatures. This compact, highly accurate sensor isolates the thermocouple junction from ambient airflow. The TST typically achieves accuracy and repeatability between one to two percent (ΔT).

The TST, with its removable molded cover, fits into corners and other tight locations. TSTs are easy to install with a variety of commonly used screw types.

Watlow’s TST sensor is ideal for many applications including semiconductor chambers, platens, packaging, cleaning and food preparation.

 

Contact a Thermal Devices’ Sales Engineer for more information! Or, request a quote.