Watlow HELIMAX™ Ultra-Efficient Electric Heat Exchanger

Features

  • Continuous Helical Flow Technology™

    • Industry-leading heat transfer (two to five times factor
    improvement compared to legacy technologies)
    • Enables lower skin and shell temperature rise above the process
    fluid compared to segmental baffles
    • Offers the ability to push the limit on high outlet temperature
    applications (above 600°C operating temperatures)
    • Minimizes fluid bypass
    • Assures tighter sheath temperature control
    • Provides smaller shell diameter
    • Leads to higher pressures without going to exotic vessel designs
    • Offers ability for retrofit with field measurements of existing
    shell

  • Reduces coking and fouling

    • Eliminates dead zones assuring tighter sheath and shell
    temperature control
    • Creates lower skin temperatures
    • Improves the velocity profile on the elements

  • Overall weight and size reduction

    • Able to greatly reduce the overall size of the heat exchanger or
    quantity of system units required
    • Enables significant benefit to space constraint applications in
    offshore platforms and floating production storage and offloading
    vessels
    • Improves ability to reduce superstructure size and weight

Summary

Thermal Devices is an authorized Watlow distributor and proudly offers Watlow’s full line of HELIMAX™ Ultra-Efficient Electric Heat Exchangers. The HELIMAX™ is a revolutionary heat exchanger designed to tackle the issue of high fouling rates. With Continuous Helical Flow Technology™, it offers ultra-high heat transfer rates, surpassing the performance of traditional heat exchangers. The HELIMAX eliminates the common problem of coking, caused by fluctuations in sheath temperature and localized flow rate, which can lead to system failures and costly downtime. Unlike other heat exchanger designs that have known dead zones where hot spots can occur, such as segmental baffles, the HELIMAX provides a better, more efficient solution in a compact footprint. As a result, maintenance intervals are reduced, leading to increased productivity and longer heater life. Upgrade your heat exchanger today with the HELIMAX and experience the benefits of Continuous Helical Flow Technology™. Contact a Thermal Devices’ Sales Engineer for more information! Or, request a quote.

Product Description

Performance Capabilities:

  • Unit wattages: Up to 5 MW
  • System wattages: Up to 200 MW*
  • Voltages: 690V
  • Design temperatures: Up to 1742°F (950°C)
  • Design pressure: Up to 3000psi (206 bar)
  • Maximum ambient temperature: 176°F (80°C)
  • Minimum ambient temperature: -76°F (-60°C)
  • Media phase: Single-phase liquids and gases
    *Multiple system configurations can include multiple units in parallel, in series or a combination of these

Typical Applications:

  • Hot oil
  • Gas regeneration
  • Steam superheating
  • Syngas heating
  • Mole sieve regeneration
  • Fuel gas
  • Waste gas
  • Crude oil
  • Molten salt
  • Catalytic regeneration
  • Supercritical CO2 or gas
  • Polypheonols-generic add
  • Diesel

Contact a Thermal Devices’ Sales Engineer for more information! Or, request a quote.